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Effluent Treatment Plant on Water Consumption Base
Ventilair Engineers Pvt. Ltd. is a leading manufacturer of Effluent Treatment Plants (ETPs), specializing in designing systems based on water consumption levels, measured in Kiloliters per Day (KLD). The KLD classification/ categary is crucial as it determines the capacity of the plant to handle daily wastewater volumes generated by industries. In addition to water quantity, the design of the ETP takes into account the type of industry, such as textiles, pharmaceuticals, or food and beverage, each with distinct wastewater characteristics. The water quality, including parameters like BOD, COD, TSS, and pH, also plays a significant role in the treatment process. By classifying and designing plants based on KLD, Ventilair ensures that each effluent treatment system is optimized for the specific needs of the industry, considering both the volume and nature of the wastewater to meet. environmental standards effectively. VEPL classified effluent treatment plant into two part 1. Industrywise 2. consumption wise as ............. a) Water Consumption (Plant Capacity in KLD/MLD)
ETPs categorized by size:
Note: KLD = Kilolitres per Day, MLD = Million Litres per Day
- Micro Mini ETPs: 500LTRS -1 KLD,
- NANO ETPS: 2 KLD - 4KLD,
- MINI ETPS: 5,10,15 KLD
- Small Type: 20 KLD – 50 KLD
- Medium Type: 50 KLD – 500 KLD
- Large Type: 0.5 MLD – 1 MLD and above
Mini Effluent Treatment plant (5kld 15 kld
Product Price: Rs 2,90,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(KLD) | 5 kld -15 kld |
| Installation Type | Prefabricated |
| Material Of Construction | Mild Steel |
| saftey | 3mm FRP coting |
| Country of Origin | Made in India |
Micro ETP (5–15 KLD)
Scalable | Branded Components | Mandatory Installation | CPCB/SPCB Compliant
VEPL (Ventilair Engineers Pvt. Ltd.) presents the Micro Effluent Treatment Plant (5–15 KLD)—a robust, space-saving, and fully integrated effluent treatment system designed for automobile workshops, vehicle service centres, fuel stations, institutions, and low-footprint industrial facilities.We take pride in having installed approximately 400+ Micro ETP plants for vehicle washing applications across India a testament to our industry leadership in this segment.
Warranty Terms
- 1-Year Unconditional Warranty on the complete plant—covering structural components, filters, tanks, and design performance
- Conditional Warranty applies to the following electrical & electronic items, as per the original manufacturer (OEM) terms:
Key Features
- Operation: Semi-automatic / Fully automatic (PLC optional)
- Build: MS with full internal FRP lining for corrosion protection
- Civil Foundation: Required and scalable with capacity
- 11 Micro ETP plants installed for Competent Motors across Delhi, Haryana, and Himachal Pradesh
- 10 Micro ETP plants installed for Sunny Toyota
- Other reputed automobile groups we’ve served:
- Vipul Motors
- Himgiri Motors
- Kirish Motors
- AAA Vehicles ads
- Jamkesh Motors
Components & Brands Overview
|
Component |
Brand / Material |
|
Pumps & Motors |
Crompton, Kirloskar |
|
Blower |
Blowacc or equivalent |
|
UPVC Pipes & Fittings |
Astral, Prince |
|
Chemical Dosing Tanks |
Syntex, Shtetel, or equivalent (3 x 100 Ltr) |
|
MGF & ACF Filters |
MS/FRP shell, custom-sized per flow |
|
Tube Settler |
Hydraulic design based on capacity |
|
pH / Flow Meters |
Branded digital display |
|
Electrical Panel |
Branded ISI components: L&T, Siemens, Schneider (as available) |
|
Dosing Pumps |
Branded dosing units (capacity-matched) |
|
Sludge Drying Bed |
MS with FRP lining – heavy-duty and corrosion-resistant |
VEPL’s Micro ETP
- All Equipment Fully Branded – Quality & durability assured
- Mandatory Installation by VEPL
- performance
- Custom Engineering – Adjusted per industry and water characteristics
- Regulatory Compliant – CPCB/SPCB discharge norms met
- Water Reuse Ready – Suitable for utilities like floor wash, gardening, etc.
- As an ISO-certified, NSIC-registered, CPWD & GeM-listed company, VEPL brings unmatched credibility and experience. Our Micro ETPs are field-tested and preferred by leading auto brands for their reliability, performance, and quick ROI.
Suitable For:
- Automobile & auto-component units
- Electroplating, polishing, fabrication units
- Food, dairy, and packaging industries
- Plastic, rubber & dyeing operations
- Garment & textile washing setups
- Fuel stations
- Small manufacturing units
- Standalone commercial facilities
Additional Information:
- Production Capacity: 5 plant / monthly
- Delivery Time: 30 days
- Packaging Details: as per final purchase order
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20 Kld Effluent Treatment Plants
Product Price: Rs 4,50,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(KLD) | 20 KLD |
| Installation Type | Prefabricated |
| Material Of Construction | Mild Steel |
| Country of Origin | Made in India |
VEPL offers a 20 KLD/ 2000ltrs/day (Kiloliters per Day) Effluent Treatment Plant (ETP) designed to efficiently treat industrial effluents, ensuring compliance with environmental standards and promoting water reuse.Key Features:
- Capacity: Designed to handle 25 KLD of industrial effluent, suitable for medium-scale industries.
- Automation Grade: Semi-Automatic, balancing operational efficiency with user control.
- Treatment Technology: Utilizes the Moving Bed Bioreactor (MBBR) method for effective biological treatment.
- Installation: Prefabricated units with comprehensive civil work support as required.
- Air Blower: Equipped with two air blowers to ensure adequate aeration in the treatment process.
- Control Module: Includes a control module for monitoring and managing plant operations.
- Material: Constructed from mild steel with appropriate coatings for durability.
- Applications: Ideal for pharmaceutical, chemical, and other industrial applications requiring efficient effluent treatment.
- Ensures the removal of contaminants from industrial effluents, protecting the environment and public health.
- Facilitates water reuse within the facility for non-potable applications, contributing to water conservation efforts.
- Complies with pollution control board standards for treated water quality.
Additional Information:
- Production Capacity: 5 plant/month
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10 Kld Effluent Treatment plants
Product Price: Rs 3,50,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(KLD) | 10 kld |
| Installation Type | Prefabricated |
| Material Of Construction | Mild Steel |
| Country of Origin | Made in India |
With a vision of conserving this deteriorating environment, Mr Pawan Kumar Sharma, came up with an idea of starting with water recycling. The aim was to give something back to environment and what could have been better than recycling water from various industries.
With this Ventilair Engineers was established in 1996. We are now renowned for Manufacturing, Exporting, and Servicing a complete gamut of Water Management Systems. We offer optimum grade products fabricated to cater to your particular requirements. We customize our systems according to your needs, forged by a team of expert professionals. Their efforts and dedication have enabled us in offering quality range units which matches up with the emerging demands of clients associated with water, effluent, and industrial treatment plants. Our Management and Trained workforce have empowered us to deliver Customer Centric Approach. We at Ventilair try to put our best in every project assigned to us. We try to reduce the water pollution and take care of this deteriorating environment. This has enabled us to establish a huge base of satisfied clients.
Our Clients includes, Ircon International Ltd, L&T, NRI Developers, Parsvanatha Developers, Lava International, Hella India, Il & fs Engineering, Ands Lite, Omp India Ltd, Jalan Transolution Ltd, Info Power Technology Ltd. Some of our Clients in Automobile Segment are Audi, Mercedes, Porsche, BMW, Nissan, Chevrolet, Maruti, Hyundai, Honda. Tata Dealerships. Our Client base also includes Airport Authority Safdarjung, Delhi, Residential Complexes from varied of parts of Indian Subcontinent, East Asia, South East Asia and many other parts.
Under the valuable guidance of our Director, Mr. Pawan Sharma & Ms. NIKUNJ SHARMA we have been able to garner huge clients from varied parts of the world. His vibrant skills, leadership quality, and managerial abilities have aided to create a great niche in the market.
Additional Information:
- Production Capacity: 5 plant/monthly
- Delivery Time: 15 days after avance
- Packaging Details: As per purchase order
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5 KLD Effluent Treatment Plants
Product Price: Rs 2,70,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(KLD) | 5 kld |
| Installation Type | Prefabricated |
| Material Of Construction | Mild Steel |
| Country of Origin | Made in India |
Additional Information:
- Production Capacity: 5 plant / month
- Delivery Time: 15 days after advance
- Packaging Details: As per purchase order
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40 KLD Efluent Treatment Plant
Product Price: Rs 6,60,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(KLD) | 40 KLD |
| Installation Type | Prefabricated |
| Material Of Construction | Mild Steel |
| Country of Origin | Made in India |
VEPL provides 40 KLD Effluent Treatment Plant (ETP) is designed for industries to treat wastewater containing pollutants like heavy metals, chemicals, and solids. The treatment process typically consists of:
-
Primary Treatment: Removes large solids using screening and sedimentation, followed by coagulation to bind smaller particles.
-
Secondary Treatment: Treats dissolved contaminants, particularly metals, through chemical precipitation and aeration to break down organic matter.
-
Tertiary Treatment: Further purifies the effluent using filtration, UV disinfection, and additional polishing to meet discharge or reuse standards.
This ETP system ensures compliance with environmental norms, allows water reuse within the plant, and protects the environment by effectively removing pollutants. It also supports metal recovery, creating an extra source of income while minimizing waste.
Additional Information:
- Production Capacity: 5 plant monthly
- Delivery Time: 45 days after advance
- Packaging Details: As per purchase order.
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50 Kld Effluent Treatment Plants
Product Price: Rs 8,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(KLD) | 50 KLD |
| Installation Type | Prefabricated |
| Material Of Construction | Mild Steel |
| Country of Origin | Made in India |
50 KLD containerized ETP is an excellent solution for industries looking for a compact, flexible, and efficient wastewater treatment system. By combining primary, secondary, and tertiary treatments, it ensures that industrial effluent is treated to meet the necessary discharge or reuse standards while offering the benefits of mobility and ease of installation. This system is particularly useful for industries operating in remote locations, temporary sites, or for those in need of scalable and transportable wastewater treatment solutions.
Key Features of the 50 KLD Containerized ETP:
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Containerized Design:
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Compact & Modular: The entire ETP system, including all necessary components, is housed within a series of containers, making it easy to transport, install, and relocate.
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Pre-fabricated: The plant is pre-assembled and tested in the factory, reducing on-site installation time.
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Space-efficient: Ideal for areas with limited space or where temporary setups are required, such as construction sites, remote locations, or mobile operations.
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Primary Treatment:
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Screening: Large solids, debris, and floating materials are removed using mechanical screens or grit chambers.
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Sedimentation: In primary clarifiers or settling tanks, suspended solids settle to the bottom, forming sludge that is then removed. This stage reduces the overall turbidity and load on subsequent treatment stages.
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Grit Removal: Sand, stones, and other heavier particles are separated to prevent damage to downstream equipment.
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Secondary Treatment:
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Activated Sludge Process (ASP): Effluent is aerated in a tank where microorganisms degrade organic pollutants such as oils, grease, and biological contaminants. The aeration process encourages the growth of bacteria that consume these pollutants.
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Secondary Clarification: After aeration, the effluent enters a secondary clarifier where the remaining microorganisms and solids are allowed to settle.
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Biological Treatment: This stage significantly reduces the organic load and chemical oxygen demand (COD) of the effluent, making it much cleaner for further treatment.
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Tertiary Treatment:
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Filtration: Fine suspended solids and remaining particles are removed through sand or multimedia filters. This process improves the clarity and quality of the effluent.
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Disinfection (UV or Chlorine): UV light or chlorine is used to disinfect the treated effluent by eliminating harmful bacteria, viruses, and pathogens. This ensures that the water is safe for reuse or environmentally safe for discharge.
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Polishing: Additional polishing steps such as activated carbon adsorption may be used to remove trace contaminants, making the water suitable for applications like irrigation or industrial reuse.
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Flexibility & Mobility: The containerized design allows for easy transportation and relocation.
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Efficient & Space-saving: The compact nature of the plant saves valuable space while still providing full treatment functionality.
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Compliance & Sustainability: The system ensures that the effluent meets environmental standards and regulations, contributing to sustainable water management practices.
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Quick Installation: Being pre-fabricated, the containerized ETP can be quickly installed and commissioned, reducing downtime and improving efficiency for industries.
Additional Information:
- Production Capacity: monthly 2
- Delivery Time: 30 days after advance with po
- Packaging Details: As per final purchase order.
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35 KLD Effluent Treatment Plant
Product Price: Rs 6,10,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(KLD) | 35 kld |
| Installation Type | Prefabricated |
| Material Of Construction | Mild Steel |
| Country of Origin | Made in India |
1. Inlet Characteristics:
- Flow Rate: 35,000 liters/day.
- pH: 6-9.
- TSS: 20-30 mg/l.
- BOD: <30 mg/l.
- COD: <50 mg/l.
- Oil & Grease: <10 mg/l.
- Preliminary: Screening and grit removal.
- Primary: Primary clarifier (settling of solids).
- Secondary:
- Biological treatment (e.g., activated sludge, aeration tank).
- Secondary clarifier (settling).
- Tertiary:
- Filtration (sand or microfiltration).
- Disinfection (UV or chlorine).
- Sludge Handling: Dewatering or drying beds.
- Automation: SCADA for monitoring; flow meters, pH sensors.
- BOD: <30 mg/l.
- COD: <50 mg/l.
- TSS: <30 mg/l.
- pH: ~7.
- Oil & Grease: <10 mg/l.
- Power: 3-phase, 415V.
- Land Area: 100-200 m².
- Discharge: Meets standards for safe release.
- Reuse: For non-potable purposes like irrigation.
Additional Information:
- Production Capacity: 5 plant monthly
Yes! I am InterestedRequest A Callback